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A HAP’ORTH OF TAR?
How should a forensic accountant assess the loss of profit suffered by a shipbuilder as a result of cancellation of two $40 million shipbuilding contracts before the vessels have left the drawing board?


By Jonathan Phillips, Head of Forensics, Pricewaterhouse Coopers

This was the challenge set to me by lawyers acting for a Far Eastern shipbuilder pursuing an arbitration claim against a European ship owner. The task was further complicated in that all documents were in a foreign language and unfamiliar script and were located in the Far East, together with the staff who could explain them (at least in their own language!) ... and the deadline was tight.

Forensic accountants are frequently required to take an imaginative approach to assessing quantum in disputes. By “imaginative approach” I do not mean excessive or biased, as some experts are accused of being. Any expert worth his or her salt knows that their integrity and impartiality are qualities to be defended fiercely. Nevertheless, by their nature, loss of profits claims require the adoption of methodologies that compare what would have happened, but for the breach, with what in fact occurred. The former inevitably requires the exercise of judgement, the adoption of assumptions and the use of imagination in devising means of testing and verifying those judgements and assumptions.

A visit to the shipyard was clearly essential in order to understand the construction process, to identify (and have translated) the relevant documents and to interview staff. Accordingly my instructing solicitor and I boarded a plane and spent a busy week extracting the raw data underlying the shipbuilders claim which fell into two categories:

the fully mitigated costs already incurred by the shipbuilder up to the date of termination of the contracts (“the loss and expense claim”); and

the profits lost by the shipbuilder as a result of the cancellations (“the loss of profits claim”).

The Loss and Expense Claim
Formulation and verification of the loss and expense claim was relatively straightforward as it comprised design and engineering labour costs (which were supported by timesheets), certain subcontracted component manufacturing costs and sundry brokerage and finance fees (which were supported by invoices and correspondence).

The principal complication was the establishment of a “fully absorbed labour rate”. When charging for the costs of employees’ time, it is common practice to recover not only the basic employment cost of the individual concerned, but also a contribution to overheads and profit. For the purpose of the loss and expense claim, I included an amount of overhead allocation, but no contribution to profit (as this would have resulted in double-counting with the loss of profits claim).

I arrived at the labour rate by totalling all of the labour and overhead costs incurred by the shipyard in the previous accounting period and dividing this amount by the total number of man-hours worked in that period. Inflation was low and budgeted man-hours for the relevant period were similar to those for the previous period, so it was my opinion that the historical fully absorbed labour rate was a reasonable estimate for inclusion within the loss and ex shipbuilder to prepare budgets for each vessel at the tendering stage and then to refine those budgets at the design stage. The pro forma budget for each vessel was along the following lines:

The materials budget was supported by a detailed listing of the steel pla architects.

However, it was possible to verify the prices used in the budget to third party quotations or invoices in relation to identical or similar items supplied or scheduled to be supplied at a similar time to those which would have been required had the contracts proceeded. I tested more than 40% of the materials in this way, confirming the reasonableness of the prices used. Indeed my testing showed an average overestimation of costs, suggesting a degree of conservativeness in the budget. This was further supported by a comparison of budget and actual material costs for other vessels built in the yard.

Similarly, direct costs, principally classification fees, sea trials and insurance were supported by correspondence and price quotations.

When considering direct labour costs, I had to decide on two issues:

Were any labour costs saved as a result of the cancellation, or was labour in effect a fixed cost?

Were the shipbuilder’s budgets for labour hours reliable?

With regard to the first of these, I assumed that labour costs were fully variable through redeployment or reduction in overtime or subcontract labour. I regard this as a conservative assumption as I would have expected there to be some inefficiencies flowing from any redeployment of labour.

In order to assess the reliability of labour hours budgets I reviewed the monthly labour efficiency schedules for the relevant period. These schedules compared actual man-hours for each vessel in the yard with those budgeted to have been incurred at the stage of completion reached.

My review revealed that, historically, actual hours had on average overrun the original estimate, by 6%. In order to be conservative, I applied an uplift of 10% to budgeted labour hours for the two cancelled vessels.

Although each assignment is unique, many of the issues emerging in this case were familiar and are typically encountered in any loss of profits claims:

The formation of a damage theory model comparing the situation that would have applied, but for the breach, with that which in fact transpired.

The devising of tests to verify the reasonableness of the data and assumptions used in the model.

The assessment of which costs truly varied with activity and hence were saved as a result of the cancellation, so that credit should be given in the damage calculation.

The extent to which the claimant has fully mitigated its losses. For example, in the case outlined above, lead times for the specification and negotiation of shipbuilding contracts made it impossible to bring in replacement contracts within the necessary timeframe to utilise the shipyard capacity released by the cancellation, even if such contracts had been available.

Shortly following the submission of my report the case settled on terms favourable to the shipbuilder, so I never saw my assumptions and calculations challenged. However the speed with which the ship owner moved to settlement gives me some cause to feel they stood up to scrutiny

   
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